Jersey fabrics, with composition and gsm

The fabrics we keep on the floor, with composition, weight and what each one is good at.

Weight in gsm is the number that matters most, and it is a trade-off rather than a quality score. A lighter fabric moves more air and is cooler to play in; a heavier one survives more abrasion and holds its shape longer. A 135gsm soccer jersey and a 320gsm rugby jersey are both correct for their sport and would both be wrong for the other.

Everything below is stocked, so it carries no minimum beyond our usual fifty pieces per style. Tell us the sport, the climate and how long the kit has to last, and we will recommend rather than let you guess.

The stock library

Eight fabrics that cover most of what we cut. Each one links to the sports it suits.

Micro polyester interlock

The default sublimation base. Smooth face, soft hand, holds colour without bleeding.

Composition
100% polyester
Weight
150 gsm
Best for
Team jerseys

We cut this for soccer, baseball, softball, lacrosse.

Bird-eye mesh

Open knit that moves air. The standard for anything worn in heat.

Composition
100% polyester
Weight
135 gsm
Best for
Football, cricket

We cut this for soccer, basketball, lacrosse, flag football.

Poly-spandex jersey

Four-way stretch with recovery, so compression fit holds after washing.

Composition
88% poly / 12% elastane
Weight
220 gsm
Best for
Base layers

We cut this for wrestling, volleyball, football.

French terry

Looped back, unbrushed. Lighter than fleece and better in mild weather.

Composition
80% cotton / 20% poly
Weight
280 gsm
Best for
Hoodies, crews

We cut this for esports, basketball.

Brushed fleece

Brushed inner face for warmth. The heavyweight hoodie fabric.

Composition
65% cotton / 35% poly
Weight
380 gsm
Best for
Winter hoodies

We cut this for esports, ice hockey, football.

Cotton-rich single jersey

Natural hand for lifestyle pieces. Takes screen print and DTF cleanly.

Composition
95% cotton / 5% elastane
Weight
180 gsm
Best for
Tees, tanks

We cut this for esports, flag football.

Ripstop softshell

Wind-resistant face with a bonded backing. Taped seams available.

Composition
100% polyester
Weight
300 gsm
Best for
Outerwear

We cut this for baseball, softball, rugby.

Rib 1x1 trim

Collars, cuffs and hems. Dyed to match or tipped in contrast colours.

Composition
95% cotton / 5% elastane
Weight
240 gsm
Best for
Trims

We cut this for ice hockey, rugby, baseball.

Outside the list

We can knit or dye to specification, which adds roughly two weeks at the sampling stage and usually raises the minimum for that style. Send a swatch or a written specification and we will tell you what it costs before you commit to anything.

Recycled polyester is available across most of the jersey range. It performs identically to virgin polyester and carries a small premium, and we will quote both so you can see the difference rather than take our word for it.

Fabric and decoration go together

Not every method works on every fabric. Dye sublimation needs 80% polyester or more, so it will not work on our cotton-rich jersey. Screen print and DTF will. See how each decoration method pairs with each fabric.

Tell us what you want made.

Send your artwork, your quantities and your deadline. You will have a costed quote and a fabric recommendation within one working day.